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Industrial Tyre Rasper

Name: Industrial Tyre Rasper
Brand: K. M. T INDUSTRIES
Price: 450000 INR
Availability: InStock

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MOQ : 1 Unit

Industrial Tyre Rasper Specification

Product Type
Industrial Tyre Rasper

Material
High-strength Alloy Steel

Automation
Semi-Automatic

Function
Rubber Block Size Reduction, Steel Wire Separation

Capacity
500-2000 kg/h

Voltage
380V / 415V

Power
55-132 kW

Temperature
Ambient Operating Temperature

Motor
Heavy-duty Electric Motor

Dimension (L*W*H)
3300 mm x 2200 mm x 2100 mm

Weight
9000 kg

Color
Industrial Yellow & Green

Blades Material
Wear-Resistant Steel

Service Life
> 10,000 Working Hours

Control System
PLC Control

Rotor Speed
750 rpm

Feed Size
120 mm

Safety Features
Emergency Stop, Overload Protection

Discharge Size
10-30 mm

Maintenance
Easy Blade Replacement Design

Noise Level
75 dB

Applicable Materials
Truck, Car, and OTR Tyres

Industrial Tyre Rasper Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cheque

Supply Ability
3 Units Per Month

Delivery Time
2 Days

Sample Available
Yes

Packaging Details
Wooden Box Packaging.

Main Domestic Market
All India

Certifications
ISO 9001:2015

About Industrial Tyre Rasper

As a Haryana based prestigious manufacturer and exporter, we are offering premium quality tire repairing machinery like Rasper. This machine is designed with pneumatically driven overhead tire lifter, tread measuring component, shoulder trimming system, rasp blades sharpening components, air jets for cleaning of buffer dust, air blow gun, table slide motion with 0.5 hp motor, tire drive controller and 3 hp suction blower. The approximate weight of this Rasper is 1400 kg and it is available in 7'x7'x8' size.

Capacity: 14.00-20 tyre size.
10 H.P motor for buffing.
Pneumatically operated overhead tyre lift for lifting of tyre from the floor to the chuck.
Tread measuring device for easy measurement of circumference without using the measuring tape.
Shoulder trimming facility.
Forwarded & reverse buffing facility.
Device for measurement of shoulder trimming width.
Rasp blades sharpening attachment.
Pneumatic brake for rotary table & rasp stand.
Heavy suction 3H.P blower for buffer dust.
Air blow gun for air blowing purpose as required.
Air jets for buffer dust cleaning at slide rail & lead screw.
Specially designed rasp hub assembly & blades for uninterrupted working.
Motorised table slide motion with 0.5 H.P motor.
Foot switch operated tyre drive control.
Overall weight : 1400 Kgs.
Overall Dimensions: 7'x7'x8'
Air Consumption: 50cfm at 100 psi, while inflation.
Connected load: 10.8 KW.

Technical Specifications

Air Consumption	50cfm at 100 psi, while inflation
Brand	KMT
Weight	1400 kg
Size	7 x 7 x 8 Inch
Material	MS
Connected Load	10.8 KW
Color	Blue

Precision and Productivity in Tyre Recycling

Transform whole tyres into manageable rubber blocks with the Industrial Tyre Rasper. Efficiently engineered, it ensures precise cutting and optimal steel wire separation. The wear-resistant blades and high-strength alloy steel body guarantee durability while delivering consistent output. Suitable for large-scale processing, its PLC controls and safety features provide smooth and secure operation throughout prolonged use.

Smart Design for Easy Maintenance

Maintaining peak performance is straightforward with the Industrial Tyre Raspers easy blade replacement system. Routine servicing is quick, minimizing downtime and maximizing productivity. The semi-automatic design streamlines the rubber reduction process and the robust motor ensures consistent operation, making it suitable for high-capacity recycling facilities or tyre processing plants.

FAQs of Industrial Tyre Rasper:

Q: How does the Industrial Tyre Rasper separate steel wire during operation?

A: The rasper is designed to not only reduce tyre rubber into smaller blocks but also efficiently separate embedded steel wires. The wear-resistant blades and optimized rotor speed allow the steel wires to be extracted as the rubber is processed, ensuring both materials can be collected for subsequent recycling or disposal.

Q: What types and sizes of tyres can be processed with this machine?

A: This rasper is capable of handling truck, car, and OTR (Off-the-Road) tyres with a maximum feed size of up to 120 mm. It processes these into discharge sizes ranging from 1030 mm, making it versatile for a range of tyre recycling requirements.

Q: When is blade replacement or machine maintenance typically required?

A: Routine maintenance, including blade replacement, is made easy with the raspers user-friendly design. The blades, crafted from wear-resistant steel, have a long service life exceeding 10,000 working hours under standard operating conditions. Maintenance is recommended based on usage intensity and regular inspection schedules.

Q: Where is the Industrial Tyre Rasper best installed or operated?

A: This machine is ideally suited for industrial-scale tyre recycling plants, material recovery facilities, or factories specializing in tyre waste management. It requires a stable, level floor space with provision for 380V or 415V power supply and ambient operating temperatures.

Q: What is the process flow when using the tyre rasper?

A: Tyres are first pre-shredded to pieces 120 mm, then fed into the rasper. The rotor, operating at 750 rpm, fragments rubber into 1030 mm blocks while separating steel wire. Output rubber and wire are collected separately for further processing or sale.

Q: How does the PLC control system enhance machine operation and safety?

A: The PLC (Programmable Logic Controller) enables precise and automated control over operational parameters, supporting semi-automatic functioning. It integrates safety mechanisms, such as emergency stop and overload protection, to reduce risks and enhance overall machine reliability.

Q: What benefits does the Industrial Tyre Rasper offer over conventional shredders?

A: Compared to traditional shredders, this rasper delivers superior wear resistance, lower noise levels (75 dB), faster and more consistent output, and more effective steel wire separation. Its robust construction and easy maintenance reduce downtime, making it ideal for continuous industrial use.

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